Ultrahigh-purity ammonia recovery from synthetic coke wastewater via membrane contactor: Overcoming phenolic interference and assessing cost efficiency

Ammonia recovery from industrial wastewater using membrane contactor processes is emerging as a promising method owing to the diverse applications of ammonia. This study uniquely addressed ammonia recovery from coke plant wastewater, which is challenging due to the presence of numerous toxic and volatile phenolic compounds. Experiments were conducted using a synthetic coke plant effluent to assess the effects of various pH levels and temperatures on ammonia recovery. Specifically, the aim was to achieve high-purity ammonia recovery while minimizing the permeation of phenolic compounds. The results demonstrate that ammonia recovery in the membrane contactor processes is highly efficient, even in the presence of phenolic compounds. During temperature variations at 25 °C and 40 °C, the recovery of ammonia increased from 42.36% to 52.97% at pH 11. Additionally, increasing the pH of a feed solution from 7 to 12 significantly increased the ammonia content to 58.3%. At this pH, the recovered ammonia was of exceptional purity (>99%), with phenol, p-Cresol, and 2,4-xylenol present at negligible concentrations (0.001%, 0.002%, and 0.004%, respectively). This was attributed to the ionization of phenolic compounds at higher pH levels, which prevents their permeation through the hydrophobic membrane. The estimated cost analysis revealed that the membrane contactor process at pH 12 was approximately 1.41 times more cost-effective than conventional air-stripping processes over eight years of operating period (pH-12 membrane contactor: $19.79; pH-12 air stripping: $23.75). This study provides a detailed analysis of the optimal conditions for selective ammonia recovery from complex wastewater, highlighting both effective treatment and sustainable resource recovery and offering a superior alternative to traditional methods.