Six-Wheel Robot Design Methodology and Emergency Control to Prevent the Robot from Falling Down the Stairs

This paper proposes a design methodology for a six-wheeled rover that adapt to different stairs and maintain its stability based on the robot’s parameters, the kinematics constraints, the maximum height, and the minimum length of the step required to climb up and down. We also propose an emergency controller to prevent falls during the climb up or down using the contact angle measurement between wheel–ground by a laser scanner sensor on each side of the robot. Thus, the geometry terrain information and the wheel contact loss detection with the ground can be obtained. This loss of contact with the ground is a determining factor in an emergency case where the robot’s stability is at risk. Therefore, the controllers kick in to regain the wheel contact with the step, preventing the robot from falling. Simulations and experimental results when the robot climbs up and down stairs demonstrate the ability to react to possible falls.