An integrated framework for simulation and analysis of manual assembly process

Kyung Hee Lee; Jong Youl Lee; Kyoung Yun Kim; Sang Do Noh; Sung Jun Kang; Doo Myun Lee

doi:10.1007/978-3-319-72905-3_15

An integrated framework for simulation and analysis of manual assembly process

Kyung Hee Lee
, Jong Youl Lee
, Kyoung Yun Kim
, Sang Do Noh
, Sung Jun Kang
, Doo Myun Lee

Department of Systems Management Engineering

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

1 Scopus citations

Abstract

This research aims to build an integrated framework to analyze the production flow efficiency (in terms of worker utilization) of the manual machine component assembly process. Problems related to spontaneous decision making among the workers in the manual assembly processes which cause inconsistency in the manufacturing speed, productivity, and quality. Often it is difficult to simulate all the possible situations to reduce such inconsistencies. This study aims to suggest an alternative way by introducing a prediction framework that is integrated with Modeling and Simulation (M&S) and a CART algorithm. M&S is used to create different scenarios out of the original layout for comparison. The CART algorithm is utilized to extract decision rules from the simulation results. These decision rules provide an understanding of patterns that affect workers’ utilization rate. The research goal is to adopt the rules on the simulation models, and to offer guidelines on improved alternatives for building simulation models of manual assembly process.

Original language	English
Title of host publication	Product Lifecycle Management and the Industry of the Future - 14th IFIP WG 5.1 International Conference, PLM 2017, Revised Selected Papers
Editors	Alain Bernard, Abdelaziz Bouras, Sebti Foufou, Jose Rios
Publisher	Springer New York LLC
Pages	162-173
Number of pages	12
ISBN (Print)	9783319729046
DOIs	https://doi.org/10.1007/978-3-319-72905-3_15
State	Published - 2017
Event	14th IFIP WG 5.1 International Conference on Product Lifecycle Management and the Industry of the Future, PLM 2017 - Seville, Spain Duration: 10 Jul 2017 → 12 Jul 2017

Publication series

Name	IFIP Advances in Information and Communication Technology
Volume	517
ISSN (Print)	1868-4238

Conference

Conference	14th IFIP WG 5.1 International Conference on Product Lifecycle Management and the Industry of the Future, PLM 2017
Country/Territory	Spain
City	Seville
Period	10/07/17 → 12/07/17

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

SDG 9 Industry, Innovation, and Infrastructure

Keywords

Analysis framework
Decision rule
Integrated simulation
Manual assembly
Modeling and simulation
Production flow

Access to Document

10.1007/978-3-319-72905-3_15

Cite this

Lee, K. H., Lee, J. Y., Kim, K. Y., Noh, S. D., Kang, S. J., & Lee, D. M. (2017). An integrated framework for simulation and analysis of manual assembly process. In A. Bernard, A. Bouras, S. Foufou, & J. Rios (Eds.), Product Lifecycle Management and the Industry of the Future - 14th IFIP WG 5.1 International Conference, PLM 2017, Revised Selected Papers (pp. 162-173). (IFIP Advances in Information and Communication Technology; Vol. 517). Springer New York LLC. https://doi.org/10.1007/978-3-319-72905-3_15

Lee, Kyung Hee ; Lee, Jong Youl ; Kim, Kyoung Yun et al. / An integrated framework for simulation and analysis of manual assembly process. Product Lifecycle Management and the Industry of the Future - 14th IFIP WG 5.1 International Conference, PLM 2017, Revised Selected Papers. editor / Alain Bernard ; Abdelaziz Bouras ; Sebti Foufou ; Jose Rios. Springer New York LLC, 2017. pp. 162-173 (IFIP Advances in Information and Communication Technology).

@inproceedings{4b29cf62ab854ff2b32fbc8f17ce5c52,

title = "An integrated framework for simulation and analysis of manual assembly process",

abstract = "This research aims to build an integrated framework to analyze the production flow efficiency (in terms of worker utilization) of the manual machine component assembly process. Problems related to spontaneous decision making among the workers in the manual assembly processes which cause inconsistency in the manufacturing speed, productivity, and quality. Often it is difficult to simulate all the possible situations to reduce such inconsistencies. This study aims to suggest an alternative way by introducing a prediction framework that is integrated with Modeling and Simulation (M\&S) and a CART algorithm. M\&S is used to create different scenarios out of the original layout for comparison. The CART algorithm is utilized to extract decision rules from the simulation results. These decision rules provide an understanding of patterns that affect workers{\textquoteright} utilization rate. The research goal is to adopt the rules on the simulation models, and to offer guidelines on improved alternatives for building simulation models of manual assembly process.",

keywords = "Analysis framework, Decision rule, Integrated simulation, Manual assembly, Modeling and simulation, Production flow",

author = "Lee, \{Kyung Hee\} and Lee, \{Jong Youl\} and Kim, \{Kyoung Yun\} and Noh, \{Sang Do\} and Kang, \{Sung Jun\} and Lee, \{Doo Myun\}",

note = "Publisher Copyright: {\textcopyright} IFIP International Federation for Information Processing 2017.; 14th IFIP WG 5.1 International Conference on Product Lifecycle Management and the Industry of the Future, PLM 2017 ; Conference date: 10-07-2017 Through 12-07-2017",

year = "2017",

doi = "10.1007/978-3-319-72905-3\_15",

language = "English",

isbn = "9783319729046",

series = "IFIP Advances in Information and Communication Technology",

publisher = "Springer New York LLC",

pages = "162--173",

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}

Lee, KH, Lee, JY, Kim, KY, Noh, SD, Kang, SJ & Lee, DM 2017, An integrated framework for simulation and analysis of manual assembly process. in A Bernard, A Bouras, S Foufou & J Rios (eds), Product Lifecycle Management and the Industry of the Future - 14th IFIP WG 5.1 International Conference, PLM 2017, Revised Selected Papers. IFIP Advances in Information and Communication Technology, vol. 517, Springer New York LLC, pp. 162-173, 14th IFIP WG 5.1 International Conference on Product Lifecycle Management and the Industry of the Future, PLM 2017, Seville, Spain, 10/07/17. https://doi.org/10.1007/978-3-319-72905-3_15

An integrated framework for simulation and analysis of manual assembly process. / Lee, Kyung Hee; Lee, Jong Youl; Kim, Kyoung Yun et al.
Product Lifecycle Management and the Industry of the Future - 14th IFIP WG 5.1 International Conference, PLM 2017, Revised Selected Papers. ed. / Alain Bernard; Abdelaziz Bouras; Sebti Foufou; Jose Rios. Springer New York LLC, 2017. p. 162-173 (IFIP Advances in Information and Communication Technology; Vol. 517).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - An integrated framework for simulation and analysis of manual assembly process

AU - Lee, Kyung Hee

AU - Lee, Jong Youl

AU - Kim, Kyoung Yun

AU - Noh, Sang Do

AU - Kang, Sung Jun

AU - Lee, Doo Myun

N1 - Publisher Copyright: © IFIP International Federation for Information Processing 2017.

PY - 2017

Y1 - 2017

N2 - This research aims to build an integrated framework to analyze the production flow efficiency (in terms of worker utilization) of the manual machine component assembly process. Problems related to spontaneous decision making among the workers in the manual assembly processes which cause inconsistency in the manufacturing speed, productivity, and quality. Often it is difficult to simulate all the possible situations to reduce such inconsistencies. This study aims to suggest an alternative way by introducing a prediction framework that is integrated with Modeling and Simulation (M&S) and a CART algorithm. M&S is used to create different scenarios out of the original layout for comparison. The CART algorithm is utilized to extract decision rules from the simulation results. These decision rules provide an understanding of patterns that affect workers’ utilization rate. The research goal is to adopt the rules on the simulation models, and to offer guidelines on improved alternatives for building simulation models of manual assembly process.

AB - This research aims to build an integrated framework to analyze the production flow efficiency (in terms of worker utilization) of the manual machine component assembly process. Problems related to spontaneous decision making among the workers in the manual assembly processes which cause inconsistency in the manufacturing speed, productivity, and quality. Often it is difficult to simulate all the possible situations to reduce such inconsistencies. This study aims to suggest an alternative way by introducing a prediction framework that is integrated with Modeling and Simulation (M&S) and a CART algorithm. M&S is used to create different scenarios out of the original layout for comparison. The CART algorithm is utilized to extract decision rules from the simulation results. These decision rules provide an understanding of patterns that affect workers’ utilization rate. The research goal is to adopt the rules on the simulation models, and to offer guidelines on improved alternatives for building simulation models of manual assembly process.

KW - Analysis framework

KW - Decision rule

KW - Integrated simulation

KW - Manual assembly

KW - Modeling and simulation

KW - Production flow

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DO - 10.1007/978-3-319-72905-3_15

M3 - Conference contribution

AN - SCOPUS:85039437161

SN - 9783319729046

T3 - IFIP Advances in Information and Communication Technology

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BT - Product Lifecycle Management and the Industry of the Future - 14th IFIP WG 5.1 International Conference, PLM 2017, Revised Selected Papers

A2 - Bernard, Alain

A2 - Bouras, Abdelaziz

A2 - Foufou, Sebti

A2 - Rios, Jose

PB - Springer New York LLC

T2 - 14th IFIP WG 5.1 International Conference on Product Lifecycle Management and the Industry of the Future, PLM 2017

Y2 - 10 July 2017 through 12 July 2017

ER -

Lee KH, Lee JY, Kim KY, Noh SD, Kang SJ, Lee DM. An integrated framework for simulation and analysis of manual assembly process. In Bernard A, Bouras A, Foufou S, Rios J, editors, Product Lifecycle Management and the Industry of the Future - 14th IFIP WG 5.1 International Conference, PLM 2017, Revised Selected Papers. Springer New York LLC. 2017. p. 162-173. (IFIP Advances in Information and Communication Technology). doi: 10.1007/978-3-319-72905-3_15

An integrated framework for simulation and analysis of manual assembly process

Abstract

Publication series

Conference

UN SDGs

Keywords

Access to Document

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