A study on the quantitative determination of through-coating porosity in PVD-grown coatings

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Abstract

The corrosion resistance of coatings produced by PVD method was mainly based on two factors: (i) the degree of porosity in the coatings; (ii) the interdiffusion and adhesion of the coating-substrate system. The presence of porosity in the coatings can rapidly lead to the electrochemical dissolution of the substrate. The characterization of porosity in the coatings is indeed for quality assurance and coating process optimization. Thus, the characterization of porosity in a quantitative manner is of great interest to researchers. Recent technological advances in porosity measurement using electrochemical methods have resulted in overcoming the traditional porosity measurement limitations. The trends of porosity as a function of immersion time were evaluated by electrochemical impedance spectroscopy (EIS) measurement. Also, it was found that the accurate porosity measurement depended strongly on the correlation between the porosity enlarged ratio and the charge transfer resistance, which defined the critical time.

Original languageEnglish
Pages (from-to)105-114
Number of pages10
JournalApplied Surface Science
Volume233
Issue number1-4
DOIs
StatePublished - 30 Jun 2004

Keywords

  • Electrochemical impedance spectroscopy
  • Induction time
  • Porosity
  • Porosity enlarged ratio

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